The field problem
Distribution Network Audit — Obour
Earth resistance was being measured while the main earthing bar remained connected to equipment, cable screens, neutrals and other earth paths.
why the obvious answer can be misleading
The tester was seeing multiple parallel return paths. The low reading therefore represented the interconnected installation as seen from the test point, not the standalone electrode/grid performance required by the audit.
Why it failed
The tester was seeing multiple parallel return paths.
The low reading therefore represented the interconnected installation as seen from the test point, not the standalone electrode/grid performance required by the audit.
Follow the engineering
Switch between the field condition and the engineering concept. Trace the path and examine what changes.
Inspect the engineering detail
What changes
Define the measurement objective first.
Correction & verification
Define the measurement objective first.
If standalone electrode performance is required, isolate it safely and test it independently.
If operational system performance is required, document all parallel paths and do not label the result as individual electrode resistance.
Verification recorded in the case
- Compare isolated and interconnected readings, document the topology and verify the corrected system after improvements.
- Record as-built topology and connection points.
- Repeat the measurement or functional test under a defined condition.
- Confirm continuity and mechanical integrity of the corrected path.
- Document instrument/setup, environmental condition and test method.
- Close the NCR/case only when evidence supports the conclusion.
References & project context
References are reproduced from the PIS casebook. Select the governing edition and project acceptance criteria before using them for a design. The diagrams explain the concept, rather than define construction dimensions.
IEC 60364-6 verification; IEC 61557-5.
PIS reviewed field handbook · PIS-CS-007
View the original social cardThe engineering lesson
A low number can be the most misleading result on the test sheet.
Take the lesson into your next design review.
